Plenty of good reasons for integration

Plenty of good reasons for integration

It is hard to over-emphasise the importance of a passive fire protection (PFP) strategy and its subsequent governance in building design reflects Peter Stephenson, Business Development Manager at Warringtonfire. The perfect fire-resistant construction would be made of non-combustible, heat-insulating materials and have no doors, windows, building services penetrations, voids or cavities.

A fire strategy comprises an assessment of the likely fire risks, an evacuation plan, and the means to deal with both. The absence of a robust strategy has long been a problem that is only now properly appreciated. Building Information Modelling offers a promising route for enshrining it, auditing design changes, tracking liability, automatically detecting clashes and ill-advised changes, and generally communicating the strategy for the whole life of the building.

The primary concern of passive fire protection (PFP) is allowing time for safe evacuation. There are many obstacles to this but, contrary to what many believe, radiant heat is rarely the problem, although it can of course be fatal. Much more dangerous are the products of combustion (e.g. smoke). National and international regulations, codes and standards concentrate on these and related threats, many of which are well understood, and for which there are good solutions. The formal penalties for getting PFP wrong include criminal conviction.

However, PFP has many functions, and although its primary purpose is to allow safe passage, there are plenty of good reasons to integrate it into your building. Owner-occupier clients will want to protect their property and the assets therein to avoid interrupting their operations. To attract purchasers and tenants, developers will need to be able to give assurances about fire protection. Insurers will also want to be certain that you have done all you can to mitigate fire risk. Investors will demand best practice as a matter of due diligence. And building users will, depending on their fire risk exposure, want as much built-in fire protection as possible to save themselves the cost and delay of adding active systems and upgrades.

The design phase

PFP in buildings affects almost every aspect of the design. The objective is to restrict the fire to a fire and smoke-resistant compartment long enough to allow people to escape safely and for the emergency services to attend. 

Best practice also aims to minimise other kinds of damage. Combustion will destroy the building fabric but again, the effects of smoke – even cold smoke – can be much more damaging. Interestingly, the choice of extinguishant can be almost as damaging. For example, water will be sprayed widely during an emergency, compounding the fire or smoke damage and trickling downwards to otherwise unaffected areas. There is also a significant environmental risk from water getting contaminated and running off into watercourses. 

The perfect fire-resistant construction would be made of non-combustible, heat-insulating materials and have no doors, windows, building services penetrations, voids or cavities. Of course, the needs of other critical systems mean that this is not possible, and so the designer must use technical work-arounds. Even then, the system will only work with the compliance of the users and good management. For example, although it is a technically complex piece of equipment, a fire-resisting doorset will only work if kept shut.

PFP should be proportionately balanced against active systems for an optimum cost-effective solution. The guiding principles are to: 

  • communicate the PFP strategy to the whole project team
  • consider the impact of design changes on the overall PFP strategy
  • use fire-resistant building materials
  • reduce the chances of fire spreading by secondary ignition
  • design physical barriers to resist flame and insulate against heat
  • design the structure to resist collapse or excessive deflection in the event of fire
  • minimise the spread of smoke and other products of combustion in the event of fire
  • design features to safeguard against security breaches that threaten arson
  • minimise the risk that fire can spread in from an adjoining building or other external fire source
  • ensure that instructions for the use and management of fire protection systems are recorded and handed over to the client
  • facilitate access for firefighters
  • consider the risks from firefighting water and, if necessary, design to mitigate them
  • specify third-party certificated or otherwise quality assured fire protection products and services wherever possible
  • insist on high standards of workmanship to minimise fire risks both in the completed building and during construction 
  • double-check designs for clashes, errors or oversights before issue.

These principles need to be applied to the following elements of the building, each a specialist field in itself:  

The structural frame: steel frames are particularly vulnerable. Steel loses strength quickly under quite low heat loads and so must be protected by encapsulating with board materials or sprayed with intumescent paints or cementitious applications. Timber frames are combustible; they are usually protected by plasterboard. Concrete frames generally do not need protecting, although spalling can be a problem, particularly if it exposes steel reinforcement.

The building envelope: as well as preventing fires from spreading internally, it is desirable to stop them spreading to neighbouring buildings and other assets too. There are many solutions, all of which of course must be thoughtfully designed.

Doors and shutters: doors or shutters only need to be fire-rated if set in fire-rated walls, in which case their ratings must match in most circumstances. How they are intended to be used, and by how many people, will affect the choice of door-closer and other elements of door furniture. Correctly installed third-party certificated complete fire doorsets are the preferred route to peace of mind.

Compartment walls, floors and ceilings:  compartment walls should run continuously to join the floor above to form an uninterrupted fire barrier, even through ceiling voids and roof spaces. Doors and glazing in them need equal fire-resistance in most circumstances. Any service holes through compartment walls should be kept as small as practicable and must be appropriately fire-stopped. The same is true for shafts running through floors or ceilings. And since these are hidden from view, contractual responsibilities for getting them right must be clearly stated.

Fire walls or fire-separating elements – especially to preserve the means of escape: these are barriers that preserve escape routes and areas of especially high fire risk, such as cooking equipment in food factories or fuel storage spaces. Doors, glazing and service penetrations need equal fire resistance in most circumstances. 

Floors: resistance depends on the material they are made from. Timber chars and is consumed at a predictable rate. Superheated concrete is prone to explosive spalling, which might expose steel reinforcement. Steel deforms and weakens catastrophically when exposed to heat. Proprietary fire protection products must be selected with care to suit the particular on-site conditions.

Cavities: ceiling or wall cavities are protected from flames and smoke with barriers. Because they are hidden from view in the finished building, they must be designed and installed correctly, making it particularly important to clarify responsibilities in the contractual arrangements.

Air distribution systems and ductwork: often left in the hands of a specialist sub-contractor, fire protection in the air distribution system needs careful attention. Methods include installing fire dampers where it passes through the compartment wall or floor, using fire-resisting ducts or enclosing the systems in fire-resisting shafts.

Service ducts and shafts: ducts and shafts containing fuel lines and other building services can obviously help to spread fire and smoke and must be adequately fire-stopped wherever they penetrate compartments and other fire barriers.

Pipe, cable and other services: where these penetrate fire barriers, they must be appropriately fire-stopped. The exact method will depend on what is penetrating the barrier and how the barrier is fire-rated. Large penetrations have the added problem of potentially weakening the structure, and so any seals will have to be capable of reinstating the structural integrity of the fabric as well as stopping any fire.

Glazing systems: glazing in fire barriers, such as compartment walls or ceilings, must match their fire-rating. There are many products that maintain their integrity. Specifiers are increasingly selecting glazing that insulates against radiant heat as well, which is an important requirement along escape routes. Note that their frame and method of fixing is critical.

Product testing and certification

While it is crucial that a PFP strategy is incorporated into the design phase, it’s also necessary to ensure the products being used have been adequately tested and certified.

Commonly, certification affects the installation of products which should not only be certified accordingly themselves, but which also require correct installation to ensure they perform effectively during a fire.

Certification assures that the fire performance result of the product that was tested, is repeatable if installed in the exact same way as the tested and certified sample. The factory is subjected to production control audits to review the quality manual, to check the procedures of the manufacturer, to monitor the production of the product, and to periodically take samples for retesting.

Many contractors misunderstand that properly certified products are not enough to satisfy compliance with the building codes, without appreciating the need for the correct installation in accordance with the certification listing. Poor installation of passive fire materials, products and systems may deem the product or system’s fire performance entirely ineffective, which could contribute to considerable damage if a fire occurs.

The installation of certified products should be validated in the field by a recognised inspector who is technically competent in scrutinising the product or material against its product or material certification.  An incorrectly installed product will not conform with the certification listing and is therefore not assured by the certification body.  The authority having jurisdiction (AHJ) approves products based on certification listings and if it is not installed in accordance with the listing then the product or material is technically not AHJ-approved.

In the Middle East, products are typically tested to the various recognised British, American or European standards. The AHJ will also have typical standards, in accordance with each jurisdiction’s building codes, and they can cover a variety of structural fire proofing elements and passive fire protection products. These elements include structural steel protection and coatings; compartmentation (including floor, ceiling and wall partition systems); CMU block wall systems; firestop, fire blocking and cavity barrier systems; fire door systems and ironmongery/hardware; glazing and glazed partition systems; fire rated skylight systems and glass curtain wall systems; fire rated ducting and fire/smoke damper systems, fire rated cables; laundry linen and garbage chute doors; and fire rated access hatch and roller shutters.

The importance of PFP

PFP is best thought of as a critical system, rather than a mere technical solution. Its separate parts function as a whole and cannot simply be installed in isolation from each other, or the many other critical systems that govern the design of buildings. 

From drawing board to final handover and beyond, the specification of the different elements involved has a habit of changing as responsibility passes from one consultant to the next and so on to the end user. Without an overarching PFP strategy and first-class communication down this chain, a fire protection system is prone to be corrupted as small changes have unintended large impacts on its overall effectiveness. 

Value for money and efficiencies are important to individuals and organisations in many industries across the world, however, correct, complete and compliant fire protection should never be compromised. It can endanger lives, which is why it is essential, and even if lives are not lost, fire can still have a massive impact. Whether it is the significant cost of rebuilding or the disruptive effect on operations, it can have a hugely damaging impact on an organisation. The assets lost could be irreplaceable, and if any fault is found, the reputational damage could be insurmountable.

It is quite simply, not worth the risk. If a business, builder or contractor has any questions or doubts about the PFP measures in place, now is the time to make enquiries; there is always a solution. An investment now can bring long term benefits and save lives, as well as protect the building itself.

If you have any questions regarding PFP and your construction product, please visit our website for more information.